Laser Assisted Chemical Etching for Semiconductor Interconnects (LACESI)

Artificial Intelligence (AI) and high-performance computing are driving exponential growth in bandwidth demand, exposing fundamental limitations in copper-based interconnects. At data rates above 200 Gbps, copper suffers from signal degradation, thermal inefficiency, and range limitations—creating a growing bottleneck for chip-to-chip communication. To address this, the semiconductor industry is exploring glass and other transparent materials as next-generation substrates for advanced packaging due to their mechanical stability, low coefficient of thermal expansion (CTE), and optical compatibility.

It is possible to form high-aspect-ratio, electrically conductive channels with arbitrary 3D geometry—referred to as non-line-of-sight (NLOS) vias – in transparent substrates such as glass, sapphire and others. Using Opsydia’s adaptive optic femtosecond laser writing, precursor tracks can be patterned with micron-scale accuracy, enabling the creation of vias that are curved, tapered, or blind—overcoming the geometric constraints of conventional vertical drilling. 

Several important industry leaders such as Intel, Samsung and Corning are leading the way in the development of glass as a substrate material for interposers. There are many reasons for this including that glass is mechanically rigid, well behaved thermally and can be manufactured very cheaply.

Further Applications

It should be noted that glass is an electrical insulator and techniques to provide the electrical connections for a glass interposer are receiving a lot of attention. One approach of interest is Laser Induced Chemical Etching, wherein an ultrafast laser processes an area of glass, which is subsequently removed with a wet, alkaline etch and back filled with a metal to provide the electrical connections. As the Opsydia system could do the laser processing step directly, we are investigating this as an additional area for the company.

Available on all devices

Capable of melee inscriptions

Suitable for coloured gemstones

High capacity (100k+ stones p/a)

Encryption secure IDs

Automation and machine vision

Remote service and diagnostics

Integrates with blockchain traceability solutions

Integrates with factory IM systems

Multiple stone loading

Available on all devices

Capable of melee inscriptions

Suitable for coloured gemstones

High capacity (100k+ stones p/a)

Encryption secure IDs

Automation and machine vision

Remote service and diagnostics

Integrates with blockchain traceability solutions

Integrates with factory IM systems

Multiple stone loading

Latest News

Opsydia secures investment, July 2025 press release

Opsydia secures investment, July 2025 press release

We are excited to announce the closing of a pre-Series A funding round, led by Foresight Group and Parkwalk Advisors, with support from the University of Oxford Innovation Fund and Oxford University. This investment will accelerate the launch of our new photonics...

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Contact Us

To find out more about the Opsydia Systems or to discuss a trial or demonstration, please speak to a member of our team.

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